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Eelectroslag Refining Furnace
Electro Slag Remelting Furnace ESR The Ultimate Solution for Special Alloy Steel Production
Electroslag refining furnace is a kind of special smelting equipment which uses the heat generated by the remelting current to melt the consumable electrode inserted into the slag pool. After the metal melt drops are cleaned by the slag liquid, they crystallize into electroslag ingots in the water-cooled crystallizer.
Electroslag remelting is a method of smelting by using the resistance heat generated when the current passes through the slag as a heat source. Its main purpose is to purify metal and obtain steel ingot with uniform and dense crystalline structure. The electroslag remelted steel has high purity, very low sulfur content, fine dispersion of nonmetallic inclusions, smooth surface of ingot, uniform and dense crystallization, no white spots and annual ring segregation, uniform microstructure and chemical composition. The as-cast mechanical properties of electroslag steel can reach or exceed the index of the same steel forging. Therefore, electroslag remelting in large and medium-sized forgings, module blank production in a monopoly position, in the tool steel, maraging steel, two-phase steel billet, cold rolling roll electroslag steel has an advantage, electroslag melting casting shaped parts have a unique, in China's electroslag steel annual output has reached hundreds of thousands of tons. Electroslag furnace is an indispensable production equipment for special steel mills.
Electroslag metallurgy has three basic functions: heating, refining and sequential crystallization.
According to the form of support arm and ingot car, the electroslag furnace can be divided into: single-arm single ingot model, single-arm double ingot model, double-arm ingot alternating type, double-arm rotating alternating fixed type, double-arm rotating alternating pumping type.
Eelectro slag Refining Furnace technical parameters table
Nominal Capacity |
Phase |
Ingot Diameter |
Transformer Capacity |
Notes |
0.2T |
single phase |
Φ 200 mm |
240 KVA |
Recommend Single arm |
0.5T |
single phase |
Φ 300 mm |
400 KVA |
Recommend Single arm |
1.2T |
single phase |
Φ 380 mm |
630 KVA |
Recommend Double arm |
2T |
single phase |
Φ 500 mm |
800 KVA |
Recommend Double arm |
3T |
single phase |
Φ 600 mm |
1000 KVA |
Recommend Double arm |
5T |
single phase |
Φ 700 mm |
1400 KVA |
Recommend Double arm |
8T |
single phase |
Φ 850 mm |
1800 KVA |
Recommend Double arm |
10T |
single phase |
Φ 900 mm |
2300 KVA |
Recommend Double arm |
15T |
single phase |
Φ 1000 mm |
2600 KVA |
Recommend Double arm |
20T |
single phase |
Φ 1200 mm |
3200 KVA |
Recommend Double arm |
10T |
Three phase |
Φ 900 mm |
2300 KVA |
Double arm |
15T |
Three phase |
Φ 1000 mm |
2400 KVA |
Double arm |
20T |
Three phase |
Φ 1200 mm |
2700 KVA |
Double arm |
40T |
Three phase |
Φ 1550 mm |
4200 KVA |
Double arm |
80T |
Three phase |
Φ 2000 mm |
8100 KVA |
Double arm |
120T |
Three phase |
Φ 2300 mm |
9600 KVA |
Double arm |
After sales:
1.Installation, Commissioning And Acceptance
We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.
2.Training
When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)
3. Warranty period
The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.